Direct-to-Film (DTF) transfer printing is rapidly emerging as one of the most innovative and flexible methods in the digital textile printing industry. This paper explores the DTF transfer process, which involves printing designs onto a special film, applying a hot-melt adhesive powder, and transferring the design onto various fabric types using a heat press. Unlike traditional printing techniques, DTF transfers offer greater material compatibility, allowing for high-resolution prints on cotton, polyester, blends, and even non-textile surfaces.

The study delves into the advantages of DTF transfer printing, including its ability to produce vibrant colors, strong wash durability, and cost efficiency for both small-scale and large-volume production. It also examines the technical workflow, required equipment, and consumables involved in the process. A comparison with other popular methods such as DTG and screen printing highlights DTF’s growing relevance in the custom apparel and promotional product markets.

This paper also addresses challenges such as powder handling, film quality, and environmental concerns, offering insight into ongoing innovations and future trends. Overall, DTF transfer printing is positioned as a transformative solution that bridges quality, flexibility, and scalability in modern textile customization.